Bently Nevada’s System 1: Driving Digital Transformation in Industrial Operations
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Bently Nevada’s System 1: Driving Digital Transformation in Industrial Operations

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Bently Nevada’s System 1: Driving Digital Transformation in Industrial Operations

Digital Transformation in Industrial Operations: How Bently Nevada's System 1 Leads the Way

In today’s industrial landscape, operators are increasingly adopting digital transformation strategies to streamline production, enhance security, and stay ahead of global competition. With the combination of shifting workforce dynamics, cybersecurity threats, and the demand for higher operational efficiency, the intelligent adoption of technology has become critical for companies striving for reliable, safe, and environmentally friendly operations. The traditional reliance on human expertise is giving way to technological innovations that can scale knowledge across global teams, making it essential to integrate systems that collect and analyze data from all levels of the operation.

Adapting to the Changing Workforce

As experienced machinery experts retire, the need for integrating a new generation of tech-savvy workers grows. These new employees may lack operational experience, but technology bridges this gap by collecting and transmitting contextual data from the edge of operations to central locations. With tools like Bently Nevada’s System 1, operators can gain a comprehensive view of their machinery, leveraging digital insights to make informed decisions and enhance productivity across the board. For more information on Bently Nevada products, visit CambiaPLC's Bently Nevada section.

Connectivity: The Foundation of Digital Transformation

Bently Nevada’s System 1 establishes robust connectivity by collecting high-resolution data from various sources, including Bently Nevada devices (such as 3500 and Ranger Pro), PLCs, and historians. The system ensures that data is captured at high frequencies—up to once per second—and stored for analysis, providing insights into machine performance and potential issues. System 1’s ability to trigger high-resolution data capture from alarm conditions further enhances the ability to monitor and respond to critical events in real-time.

Moreover, Bently Nevada's expanded export capabilities allow seamless integration with external data lakes, supporting advanced analytics and machine learning initiatives. This makes it easier for data scientists to access raw and processed data for deeper analysis and insights.

Analytics: Turning Data into Actionable Insights

The analytics capabilities of System 1 take machine monitoring to the next level. Through configurable threshold alarms, users can monitor operating states and quickly respond to issues. The Decision Support module, a key component, provides users with tools to create custom rules for analyzing machine behavior and performance, enabling early detection of operational problems. Additionally, Bently Performance, integrated with System 1, enhances thermodynamic performance monitoring, providing detailed information on machine health and efficiency.

With System 1, Bently Nevada offers more than just basic monitoring—it delivers sophisticated analysis tools that help operators understand system behavior, predict potential failures, and optimize operations.

Visualization: Real-Time Insights for Better Decision-Making

Post-collection, Bently Nevada provides top-tier visualization tools that allow users to quickly interpret data and diagnose machine health issues. The HMI Builder within System 1 enables users to graphically represent their entire plant system, making it easier to identify abnormal trends and quickly address problems. The Plotting workspace, in particular, allows operators to view data over time, zoom in on specific events, and leverage a variety of plot types to diagnose issues effectively.

Moreover, System 1’s Events List helps users manage alarms across the enterprise and navigate to supporting data to aid in troubleshooting and decision-making. These visualization tools are crucial for operators who need to ensure smooth and efficient operations across complex industrial systems.

Key Use Cases: Tailored Solutions for Diverse Industries

System 1’s design reflects input from over 400 end-users across 20 countries, ensuring it meets the diverse needs of industrial operators. Key use cases for System 1 include replication, HMI building, and advanced data export capabilities. Replication allows seamless data transfer from the Edge to business networks, supporting easy access to real-time and historical data. Additionally, the HMI Builder integrates process and control system data, allowing operators to visualize system health effectively.

The forthcoming OPC UA support in System 1 will also enable the extraction of dynamic waveform data for machine learning applications, enhancing its role in digital transformation.

System 1: A Complete Solution for Connectivity, Analytics, and Visualization

Combining connectivity, analytics, and visualization, Bently Nevada’s System 1 stands out as a comprehensive solution for industrial asset monitoring. It collects data from any asset within a facility, analyzes it for insights, and visualizes trends to support effective decision-making. By integrating with Digital Transformation platforms and providing easy access to critical data, System 1 empowers operators to optimize their operations and improve asset performance.

For more information about Bently Nevada’s System 1 and other industrial automation products, visit CambiaPLC's website.

We major in many brands as below, Allen-Bradley, Bently Nevada, ABB, Honeywell, ICS TRIPLEX, Yokogawa, Foxboro, Bailey, Triconex, GE Fanuc, etc.
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